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Wire size for 70 amps at 250 feet

The smallest wire that carries 70 amps safely, then checked so no more than 3% of the voltage is lost over 250 feet at 240 volts.

Volts

NM-B house cable (Romex)

Not NM-B

Over 55 amps or this far, run wires in conduit or SER cable.

Copper wires in conduit (THHN)

2 AWG

4 AWG carries the amps; one size up keeps the drop to 2.83%

Aluminum (SER or XHHW)

1/0 AWG

3 AWG carries the amps; larger keeps the drop to 2.93%

Every size at 250 feet and 70 amps

SizeCarries, NM-B (60°C)Carries, conduit (75°C)Drop, copperDrop, aluminum
14 AWG15 A15 A44.8%-
12 AWG20 A20 A28.1%46.4%
10 AWG30 A30 A17.6%29.2%
8 AWG40 A50 A11.1%18.4%
6 AWG55 A65 A7.16%11.8%
4 AWG70 A85 A4.49%7.41%
3 AWG85 A100 A3.57%5.88%
2 AWG95 A115 A2.83%4.65%
1 AWG110 A130 A2.25%3.69%
1/0 AWG125 A150 A1.78%2.93%
2/0 AWG145 A175 A1.41%2.32%
3/0 AWG165 A200 A1.12%1.84%
4/0 AWG195 A230 A0.89%1.46%
250 kcmil215 A255 A0.75%1.24%
300 kcmil240 A285 A0.63%1.03%
350 kcmil260 A310 A0.54%0.88%

How the size is picked

  1. Amps first. The wire has to carry the breaker's amps: NEC Table 310.16, with NM-B house cable held to the 60°C column and wires in conduit to the 75°C column. Small wires are capped at 15 A for 14 AWG, 20 A for 12 AWG and 30 A for 10 AWG copper.
  2. Then distance. Long runs lose voltage. The size goes up until no more than 3% is lost, the figure the NEC recommends for a branch circuit, using the wire resistances in NEC Chapter 9, Table 8.
  3. Distance is one way. Measure from the panel to the load; the math counts the trip out and back.

Motors, EV chargers and anything that runs for three hours or more are sized at 125% of their load. Local codes can be stricter; your inspector has the last word.

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