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Wire size for 50 amps at 75 feet

The smallest wire that carries 50 amps safely, then checked so no more than 3% of the voltage is lost over 75 feet at 240 volts.

Volts

NM-B house cable (Romex)

6 AWG

1.53% voltage drop

Copper wires in conduit (THHN)

8 AWG

2.39% voltage drop

Aluminum (SER or XHHW)

6 AWG

2.52% voltage drop

Every size at 75 feet and 50 amps

SizeCarries, NM-B (60°C)Carries, conduit (75°C)Drop, copperDrop, aluminum
14 AWG15 A15 A9.59%-
12 AWG20 A20 A6.03%9.94%
10 AWG30 A30 A3.78%6.25%
8 AWG40 A50 A2.39%3.94%
6 AWG55 A65 A1.53%2.52%
4 AWG70 A85 A0.96%1.59%
3 AWG85 A100 A0.77%1.26%
2 AWG95 A115 A0.61%1.00%
1 AWG110 A130 A0.48%0.79%
1/0 AWG125 A150 A0.38%0.63%
2/0 AWG145 A175 A0.30%0.50%
3/0 AWG165 A200 A0.24%0.39%
4/0 AWG195 A230 A0.19%0.31%
250 kcmil215 A255 A0.16%0.26%
300 kcmil240 A285 A0.13%0.22%
350 kcmil260 A310 A0.11%0.19%

How the size is picked

  1. Amps first. The wire has to carry the breaker's amps: NEC Table 310.16, with NM-B house cable held to the 60°C column and wires in conduit to the 75°C column. Small wires are capped at 15 A for 14 AWG, 20 A for 12 AWG and 30 A for 10 AWG copper.
  2. Then distance. Long runs lose voltage. The size goes up until no more than 3% is lost, the figure the NEC recommends for a branch circuit, using the wire resistances in NEC Chapter 9, Table 8.
  3. Distance is one way. Measure from the panel to the load; the math counts the trip out and back.

Motors, EV chargers and anything that runs for three hours or more are sized at 125% of their load. Local codes can be stricter; your inspector has the last word.

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