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Wire size for 100 amps at 150 feet

The smallest wire that carries 100 amps safely, then checked so no more than 3% of the voltage is lost over 150 feet at 240 volts.

Volts

NM-B house cable (Romex)

Not NM-B

Over 55 amps or this far, run wires in conduit or SER cable.

Copper wires in conduit (THHN)

2 AWG

3 AWG carries the amps; one size up keeps the drop to 2.43%

Aluminum (SER or XHHW)

1/0 AWG

1 AWG carries the amps; larger keeps the drop to 2.51%

For a whole-house service only: NEC 310.12 lets a dwelling's main service or feeder run at 83% of its rating, so 100 A can use 4 AWG copper or 2 AWG aluminum. That does not apply to a subpanel feeder or a single circuit.

Every size at 150 feet and 100 amps

SizeCarries, NM-B (60°C)Carries, conduit (75°C)Drop, copperDrop, aluminum
14 AWG15 A15 A38.4%-
12 AWG20 A20 A24.1%39.8%
10 AWG30 A30 A15.1%25.0%
8 AWG40 A50 A9.55%15.8%
6 AWG55 A65 A6.14%10.1%
4 AWG70 A85 A3.85%6.35%
3 AWG85 A100 A3.06%5.04%
2 AWG95 A115 A2.43%3.99%
1 AWG110 A130 A1.93%3.16%
1/0 AWG125 A150 A1.53%2.51%
2/0 AWG145 A175 A1.21%1.99%
3/0 AWG165 A200 A0.96%1.57%
4/0 AWG195 A230 A0.76%1.25%
250 kcmil215 A255 A0.64%1.06%
300 kcmil240 A285 A0.54%0.88%
350 kcmil260 A310 A0.46%0.76%

How the size is picked

  1. Amps first. The wire has to carry the breaker's amps: NEC Table 310.16, with NM-B house cable held to the 60°C column and wires in conduit to the 75°C column. Small wires are capped at 15 A for 14 AWG, 20 A for 12 AWG and 30 A for 10 AWG copper.
  2. Then distance. Long runs lose voltage. The size goes up until no more than 3% is lost, the figure the NEC recommends for a branch circuit, using the wire resistances in NEC Chapter 9, Table 8.
  3. Distance is one way. Measure from the panel to the load; the math counts the trip out and back.

Motors, EV chargers and anything that runs for three hours or more are sized at 125% of their load. Local codes can be stricter; your inspector has the last word.

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